What is Small hole drilling
What is Small hole drilling EDM machines
From-WiKi
Small hole drilling EDM is used in a variety of applications.
On wire-cut EDM machines, small hole drilling EDM is used to make a through hole in a workpiece through which to thread the wire for the wire-cut EDM operation. A separate EDM head specifically for small hole drilling is mounted on a wire-cut machine and allows large hardened plates to have finished parts eroded from them as needed and without pre-drilling.
There are also stand-alone small hole drilling EDM machines with an x–y axis also known as a super drill or hole popper that can machine blind or through holes. EDM drills bore holes with a long brass or copper tube electrode that rotates in a chuck with a constant flow of distilled or deionied water flowing through the electrode as a flushing agent and dielectric. The electrode tubes operate like the wire in wire-cut EDM machines, having a spark gap and wear rate. Some small-hole drilling EDMs are able to drill through 100 mm of soft or hardened steel in less than 10 seconds, averaging 50% to 80% wear rate. Holes of 0.3 mm to 6.1 mm can be achieved in this drilling operation. Brass electrodes are easier to machine but are not recommended for wire-cut operations due to eroded brass particles causing "brass on brass" wire breakage, therefore copper is recommended.
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