What is the embodiment of machine intelligence
With the development of the industry, machine tools have become more and more intelligent. So where is the intelligence? The intelligence of the machining process, operation and processing capabilities is a concrete manifestation of the intelligence of machine tools.
(1) The intelligence of the processing process.
The intelligentization of the CNC machine tool processing process represented by metal cutting is embodied in: through the comprehensive optimization of multi-sensor configuration such as force, power, torque, speed, acceleration, vibration, sound, light, electricity, etc., the realization of the multi-physical quantity in the processing process Identify, monitor, and analyze the impact of the above-mentioned physical quantities and their complex coupling on the key parts of the machine tool, the whole machine and the workpiece, and adjust the processing status or process parameters in a timely manner through the high-reliability and high-speed industrial information and communication system to realize the product High-efficiency and low-consumption personalized manufacturing under economic precision conditions.
(2) Intelligent operation and management.
CNC machine tools are highly specialized production equipment, but the current CNC machine tools and their supporting technologies have to a large extent problems such as difficult operation techniques, poor system compatibility and portability, high maintenance costs, and difficulty in collaborative management. The key content of machine tool intelligence is to improve the intelligence level of machine tool operation and management, reduce the technical threshold and time cost of machine tool operation and management, so that machine tool users can focus on better understanding of user needs, so as to Higher-quality design and optimized manufacturing can better meet the individual needs of users for products.
(3) Intelligent processing capacity.
The intelligentization of processing capabilities not only includes the intelligentization of the processing process and the use and operation in the general sense, but also includes the integration, compound, high-speed, high-efficiency, high-precision, flexibility, and greenness of CNC machine tools. For example, processing efficiency is a problem that plagues gear manufacturing companies. Combining gear hobbing and gear grinding, or combining gear milling and gear grinding, to manufacture an intelligent gear processing machine tool for rough and fine processing will greatly improve gear processing. Efficiency and precision. Numerical control machine tools with intelligent processing capabilities are an intelligent manufacturing system that has evolved to select processing methods and processing tools for specific processing tasks, and make process planning and decision-making on its own to perform flexible, efficient and green processing. It can record the material characteristics, structural features, process parameters, processing procedures, processing processes and various related physical quantities of the processed workpieces, establish various types of processing object parameter libraries, and accumulate corresponding processing experience. Through data mining, machine Learning and artificial intelligence technology enable the machine tool to have the ability to learn, and with the gradual improvement of the service period, it can provide efficient, economical and green processing solutions for all kinds of workpiece processing. At the same time, intelligent machine tools have intelligent fault diagnosis and self-repair capabilities for machine tools, tools, control systems, etc., which are the core capabilities of intelligent machine tools and are also a hot research field in academic circles at home and abroad.
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