What are the advantages of high temperature machine tools?
Iron softens at high temperatures, and to build a machine tool that can work at high temperatures with high temperature resistant materials, the efficiency of the machine must be exponentially improved.
Furthermore, the whole workshop maintains a high temperature of seven or eight hundred degrees, and the iron pieces cast out of molten iron are cooled to seven or eight hundred degrees. After basic molding, they can be directly processed and polished, and then directly annealed and heat treated after becoming finished products. After the cooling zone at room temperature, it is a part that can be used directly.
Take the engine crankshaft as an example, the use of metal mold, casting after cooling to 700 or 800 degrees will be demold, demold directly grab this part to the high temperature machine tool, machine cutting, and then high temperature polishing, polishing machine heat treatment and then shipped out of the workshop, cooling to room temperature after directly loaded on the car can be sold.
The benefits are obvious, the repeated heating and cooling process is saved, the energy savings are amazing, and the time reduction is amazing.
To achieve a high temperature machine tool, the first thing is that the power source of the machine tool must withstand high temperature, and compressed air can be used as the power source. The next step is that the control system must withstand high temperatures, and the use of ceramic shell wires allows the control logic to be completed completely outside the workshop.
The only bottleneck is the sensor at high temperature, which I don't think is difficult, it just wasn't needed before. There is demand for high temperature pressure sensor, and what is difficult.
Another significant benefit of high temperature conditions is to try the cold welding technique. Under the condition of seven or eight hundred degrees, a component is directly squeezed and glued to the main component by pressure, and then a compact connection point is formed at the interface by micro impact, which is convenient and durable and avoids the welding process.
Taiye Machinery was founded in 2005, the company is located in the beautiful Zhejiang, China，Taiye machine provide a full set of professional extrusion die equipment and extrusion dies, We have an aluminum extrusion die factory and a professional extrusion die equipment company in China. Our machine tools product include machining center, CNC lathe, wire cut EDM machine, EDM machine, Vacuum Furnace, etc.
